Digital Twins for businesses.

Case of value

Data, Industry_All

Digital Twins for businesses.

Boost growth with digital twins that provide real-time monitoring and predictions for effective and seamless management.

client

Rapidly growing organizations need a virtual replica of their machinery or infrastructure to monitor, analyze, and predict its behavior in real-time.

challenge

Generate virtual replicas of your machines, products, and infrastructures, integrating operational information, external data sources, and artificial intelligence to monitor the state of assets and predict potential future failures.

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En la eficiencia operativa, la clave es intervenir cuando es necesario, no esperar a que lo sea. Automatizamos para actuar con precisión antes de que llegue un problema que paralice el servicio o impacte en la producción.

Daniel Peláez, COO de Opensistemas

problem

Costs for corrective maintenance: The company aims to rid itself of the extra costs associated with downtime due to unforeseen failures in its critical production assets.
Suboptimal operations: Many of its processes are complex due to the large number of assets, and a lack of visibility and detailed control can lead to inefficiencies and productivity losses.
Lack of performance: By not implementing and managing monitoring systems, there may be limitations in making real-time decisions, complexity in logistic systems, and a lack of confidence and security in the processes.
Reactivity: The lack of simulation scenarios hinders operational improvements. There is no knowledge of how to operate under unforeseen conditions, predict problems, or enhance performance.

impact

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How do we do it?

OpenSistemas’ sales team specializes in technological projects, engaging with the client, and quickly uncovering their needs. We contribute our expertise to empower the client with potential effective solutions. We negotiate possibilities with clients and, together with selected resources, meet established timelines.

To build a Digital Twin, we evaluate and choose more than one IoT (Internet of Things) platform to capture and store data. We guide the client through each step for an ideal implementation of the information model, driving optimization and prediction.

Our expertise in visualization ensures that the solution’s consumption layer is highly optimized for understanding information by different types of profiles, from more technical to more business-oriented. We create interactive experiences that transform your processes and decisions in real-time, from a single device to a global perspective.

In every project, we chart a strategic path to success and efficiency. Every step we take is meticulously designed for our clients to make the most of our experience and approach. This way, we deliver the desired results.

Results

Anticipation of demand, real-time monitoring, and prediction of the behavior of products or services based on historical data. Additionally, we optimize processes with advanced models trained to foresee critical cases.

Real-time control of all assets
Remote operations from a single operations center
Behavior modeling and prediction based on internal and external information using machine learning techniques

Study of the impact of variation in different parameters and complete system conditions.
Real-time analysis of the quality of manufactured elements with images of the process.
Diagnosis of the impact of applied configurations on quality through post-analysis of the data.

Optimization of industrial operations through our construction of predictive emissions models. Thanks to artificial intelligence, we save costs compared to installing sensors on each piece of equipment. Driving efficiency and profitability.

With Digital Twins, your products and services will be under constant surveillance, resulting in greater security and reliability, thus strengthening trust with your customers.

You can conduct tests and experiments in the virtual environment without impacting real products or services.
Test, test, and test… This will allow you to experiment with different configurations and scenarios quickly.